DieMaster, Die Cutter, Slitter, Rewind

The DM series
DieMaster Rotary Die cutter / Slitter Rewinder is an electromechanical machine engineered for the Label, Printing and Converting industries. It is designed to provide customers with numerous advantages and possibilities in producing and finishing labels, materials and other manufactured parts.

Added other benefits of producing blank labels and the options of die cutting, slitting and or converting – cork. gaskets, plastics and other specific materials – if a die can cut it, the potential to run it on a DieMaster exists.

Utilize the DieMaster as a stand alone Slitter Rewinder with "ET" Electronic Tension control for films and unsupported webs.

With the additional of a Domino Ink Jet Printer, manufacture parts with sequential numbering and bar code are possibilities.

With the DieMaster enjoy a factory 18-month warranty with a proven track record of low maintenance and worry free use.

Base Price	13 inch width	18 inch width
With 2 die stations
With 3 die stations

Standard Features	DM 4013	DM 4018
Width("/mm	13"/330mm	18"/457.2mm
Die stations ( separate die slots)	2 - up to 3	2 - up to 3
Unwind Roll OD	44" / 1117mm	44" / 1117mm
Die repeat (min -max.)	8" to 18"	8" to 24"
Gear Pitch	1/8 pitch, 42-tooth min.	1/8 pitch
Bottom reverse cut (min.)	64 tooth (min)
Speed – Maximum feet per minute	Up to 500 FPM	Up to 500 FPM
Dual motor rewind ( reversible) Use lower rewind only	16" diameter 24" diameter	16" diameter 24" diameter
Clutch waster wind-up (air Inflate)	28" max. diameter	28" max. diameter
Die slit width	2"	2"

Specifications

Overall length
110 inch

110 inch

Total Width
44 inch

60 inch

Height to top of waste windup
78 inch

78 inch

Factory Air Required
100 psi

100 psi

Machine Wt 2 pieces
2,100 lbs.

2,600 lbs.

Power requirements

208V-240, 3 Phase, 40 amp,
5 wire – 3 hot and 1 neutral and 1 ground
208V-240, 3 Phase, 40 amp,
5 wire – 3 hot and 1 neutral and 1 ground

Horse power
5 hp main drive plus (Qty 2) 1 hp rewind motors 5 hp main drive plus (Qty 2) 1 hp rewind motors

Crating Weight 2 pieces
2,600 lbs.

3,100 lbs.

Plus

Registration control – lineal between die stations

Removable slitting station with web clamp for finished rolls

Slitting / Cutting capabilities in addition to the die stations Choice of Rotary Shear, Razor, or Crush knife slitting in base unit (3 blade sets) Pre-drilled holes for RD Scorer unit below 2^nd die station with vision hole

Ultrasonic Electronic web guide 13" or 18" (Senses Clear / Opaque materials).

End of roll detector - automatic shut off

Variable speed 5 hp drive motor

(2) – 1 hp rewind motor drive (-no clutches to repair or maintenance)

Pacing Nip roll between second and third die station

Independent electronic tension control dual rewind – Reverse wind / regular wind for finished rolls

Dancer controlled unwind tension with dual disc brake system

Programmable counter (label count and distance count – inches, feet, press count) –Batch or totalizing for job count and analysis

Rigid ¾" steel dual side frame
Includes precise machining and alignment throughout machine

Strobe (internal or external operation) – aid in set up and inspection

2(up to 3) removable, through hardened 4" OD anvil rolls, 99 tooth, 1/8" pitch Note 5" through hardened anvil rollers on 18" wide machine

Splice table with tape dispenser

3" air core holder foe unwind

(2) 3" Quick change air core holders for each rewind

3 sets of die blocks ( to be specified by customer)

100 v receptacle on machine

Machine is ‘Fan folder and Conveyor’ – ready

Hobbs – Run time meter

Optional Features

RTI Re-registration Unit – reregister printed stock (.003-.005 tolerance on standard materials)

Conveyor installed – (Sheeting)

Fan Folder Installed ( Fan Folds)

RD scorer unit

Die extender ( 7" through 13" capability) or (10" through 18" capability)

Strobe Intrinsic off a gear for sensing pulse on butt cut labels without a gap

Vacuum trim or waste removal

Vacuum web cleaner

Additional waste wind up / unwind

Lamination tower

Silencer for lamination roll

Missing label, splice and flag detector – detects missing label, splice, or flag and stops machine

Ink jet printer ( Sequential #’s and bar coding)

Extra die blocks

Pressure equalization jacks or screw hold downs for longer die life and controlled pressure (set)

Additional idler rolls

Additional waster matrix idler on die bridge

DL-30 Die lifter

MH 80A Material handling card – two point lift attachment - Loading and transporting rolls to Unwind

Video inspection unit – camera, monitor and mounting

Options

Hytech Goldline Conveyor Installed

B-Bunch Fan Folder Installed

Rotometrics RD Scorer

Lamination tower

Lamination roll silencer

Die Extender (7" to 13" capable)

Strobe Intrinsic off a gear (butt cut)

Vacuum Trim or Waste Removal

Vacuum web clean

Additional Waste Wind UP

Ink Jet Printer ( Seq. # and bar codes)

Die blocks Set of 2 ( Spec size and style)

Pressure Equalization Screw Jacks ( set)

Additional Idler Roll

Additional Waste Matrix Idler ( On Die Bridge)

Additional Waster Matrix Idler

Video Inspection

Missing Label Splice, or Flag Detector – 1 lane

Additional lanes of detection for above

RTIU Re-Registration Unit

DL-30 30 Die Lifter

MH80A Material Handling Cart w/attachment

Additional Cutting Station (Drop ins) – includes 3 blade sets

Rotary Shear

Crush Knife

Razor

Additional Blade Sets

Rotary shear w holder upper and lower (reg)

Rotary Shear / holder upper and lower (film)

Crush knife assembly

Razor – holder only

Additional Core Holder

1", 1.5", 1.625" Quick change core holder

2", 3", 4", Quick change cores holder

6" Quick change

3" to 6" Adapter core holder (auto inflate)

3" to 6" Cheap Chuck (Manual inflate 8")

Outer core holder support

Shipping FOB: Factory

Call for your special quotation

Prices subject to change without notice

Call for your special quotation
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Revised March, 2008

GWJ co
Hacienda Heights, CA 91745

Phone 626-336-1134 800-336-1138(USA)
Fax 626-336-2409